Business capabilities

With our state-of-the-art premises in Old Dalby, our facilities continue to evolve. A commitment to quality throughout means that we offer full traceability of materials along with final QA with full reporting from mobile CMM arm.

Having formed many close relationships with some of the leading lights in design and consultancy through prototype and development projects, we are now able to offer design services, FEA, and CFD.

With our natural inclination to tender for challenging and demanding work, KS Composites has continually found success in a wide array of projects away from motorsport.


Whether it’s the development of new lightweight wind turbines, the production of super efficient alternative energy vehicles or the unique demands of the aviation and military industries, we approach all requirements with the same enthusiasm and professionalism.

Located in rural Leicestershire, our state-of-the-art facilities are the result of continual reinvestment and evolution of the business.

Kit Cutting

State-of-the-art dynamic bed, high-speed kit cutting table, optimising material yield and production efficiencies.

Quality Control

Full traceability of materials from start to finish alongside barcoding of finished articles as required. We are also able to provide full QA, FAI, PPIR, PPAP as required.

Fitting and Assembly Shop

Fully dust extracted and comprehensively equipped with full hand trimming tools, air tools and abrasives along with a clean, temperature controlled area for bonding.

Wet Lay Composite Shop

Extensive GRP capabilities, wet laminated moulds and components in glass and carbon with polyester, vinyl ester and epoxy resins. Note: The wet lay composites department is not included within the scope of the ISO 9001 Accreditation.

Autoclaves & Ovens

We have three autoclaves measuring up to 2.6m x 5.0m, with a variety of capabilities and multiple ovens for a broad range of curing and dimension requirements.

Composite Shop

Modern, clean room with 30+ stations and a flexible work space to enable further expansion if required.

Machine Shop

State-of-the-art machine shop including multiple 5 axis precision machines with large envelopes, machining a range of materials from low density foams, through to composites and metallics.


Safe and secure limited access to on-site storage for the protection of ours and our client’s assets with the ability to facilitate batched manufacturing and delivery.

Design Office

Running multiple CATIA seats alongside a range of software, we have amassed vast experience, particularly around tool and fixture and assembly design and use this to support our clients through collaborative DFM. Note: Design is not included within the scope of the ISO 9001 Accreditation.

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